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Crossover Ladder: Bridging the Gap to Workplace Safety and Efficiency


In the crazy-fast evolving work environments of today, prioritizing the safety of your employees has never been more important. Numerous industries demand that workers navigate hazardous areas and obstacles, necessitating a secure means for them to carry out their duties. This is exactly where the invaluable role of a crossover ladder comes into play. In this blog, we will explore the world of crossover ladders, unveiling their purpose, examining key features, diverse applications and, of course, providing invaluable safety tips. By the end, you’ll have a comprehensive understanding of how crossover ladders can safeguard your workforce while enhancing efficiency and productivity.

What are Crossover Ladders?

A crossover ladder is a specialized type of ladder designed to provide safe passage over obstacles, barriers or gaps in the workplace. These versatile structures are also known as crossover platforms or crossover stairs. They serve as a dedicated pathway that allows workers to navigate across elevated surfaces, machinery, equipment or other obstructions with ease and safety. More importantly, they help to greatly reduce the risk of slips, trips, falls and other accidents. By providing a designated route for workers, a crossover platform streamlines workflows and enables efficient movement between different areas of a facility.

You might be wondering what the difference between a traditional ladder and a cross over ladder is. First off, cross over ladders are typically built with a more sturdy and stable framework. They feature wider steps or rungs, and handrails on both sides for increased safety. In contrast, traditional ladders may not have the same level of stability or safety features.

Secondly, traditional ladders are primarily used for accessing heights, such as reaching higher levels or performing maintenance tasks. A crossover ladder, on the other hand, is specifically designed for traversing obstacles or gaps in the workplace. Their main purpose is to provide a safe pathway rather than just vertical access.

Key Features of a Crossover Ladder

As we stated earlier, a good crossover ladder is designed to provide a safe and convenient pathway to avoid obstacles. But how do you make sure of its reliability to protect your workers? Let’s discuss some of the key features that contribute to the benefits of a cross over ladder.

Sturdy Construction:

A solid crossover ladder is constructed using high-quality materials such as aluminum or galvanized steel. Aluminum is generally a more expensive, lighter material. The materials should be durable and capable of withstanding heavy loads and frequent use.

Non-Slip Surface:

The ladder should have a non-slip surface on the steps and platform to provide secure footing for users, even in wet, icy or oily conditions. This helps prevent slips and falls.


The presence of handrails is essential for user safety. The crossover ladder should have sturdy handrails on both sides, which offer support and stability to users as they climb up or down.

Safety Gates:

Many crossover stairs feature safety gates that automatically close when the ladder is not in use. These gates prevent unauthorized access and reduce the risk of accidents.

Adjustable Height:

Some crossover stairs come with adjustable height options, allowing them to be used in various settings. This feature establishes that the ladder can accommodate different platform heights or obstacles.

Anti-Tip and Stability Features:

To ensure stability, a reliable crossover platform often has anti-tip features, such as wide base supports or adjustable leveling feet. These features prevent the ladder from tipping over during use.

Compliance with Standards:

A solid cross over ladder should meet safety standards and regulations, such as OSHA (Occupational Safety and Health Administration) and ANSI (American National Standards Institute) requirements. Compliance ensures that the ladder is designed and manufactured to meet specific safety guidelines.

Easy Installation and Portability:

The ladder should be easy to install and relocate as needed. Some cross over ladders are designed to be portable, allowing them to be moved to different locations within a facility as manufacturing and/or conveyor belt configurations change.

Load Capacity:

The ladder should have a specified load capacity that is appropriate for the intended use. This ensures that the ladder can support the weight of users and any additional equipment or materials they may carry.

Durability and Maintenance:

A reliable crossover ladder is built to withstand regular use and should require minimal maintenance. Hot-dip galvanized and powder-coated steel require minimal maintenance due to their corrosion resistance and durability. The protective coatings offer long-term protection against rust, fading and environmental factors, reducing the need for frequent upkeep.

Common Areas & Applications for Crossover Stairs

Crossover platforms are used in various industries and work settings where employees need to navigate certain obstacles or need access to elevated areas. In this section of the blog we will present examples of different industries that may require crossover ladders. Let’s dive in!

Manufacturing and Industrial Facilities: Crossover platforms are often used in manufacturing plants, warehouses and industrial settings where workers need to cross over conveyors, equipment or piping systems.

Construction Sites: Construction sites often have temporary or permanent obstacles that require workers to safely navigate over them. These obstacles can include conduits or pipelines running across pathways, trenches or large equipment.

Power and Energy Sector: Crossover stairs are essential in power plants, substations and energy facilities, where workers need to access elevated platforms, electrical panels or equipment.

Oil and Gas Industry: In refineries, drilling rigs and offshore platforms, crossover ladders are utilized to provide safe passage over piping, equipment or walkways.

Transportation and Logistics: Crossover platforms are used in transportation and logistics facilities, such as airports, train yards or distribution centers. The platforms allow workers to cross over conveyor systems, loading docks or rail tracks.

Food Processing and Pharmaceutical Plants: Industries with stringent hygiene requirements, such as food processing or pharmaceutical plants, utilize crossover stairs to enable safe access to elevated areas while minimizing the risk of contamination.

Safety Tips for Using A Crossover Ladder

Training, maintenance and inspection are crucial aspects of ensuring the safe use of cross over ladders in the workplace. Here are some best practices to enhance safety awareness and promote a culture of safety:

Properly training employees on the use of a crossover ladder is crucial to ensure a safe working environment on job sites. During the training, employees should be instructed on the correct installation, positioning, and secure usage of the ladder. Emphasis is placed on maintaining three points of contact while climbing, facing the ladder at all times, and avoiding sudden movements. Safety procedures are also incorporated, including regular ladder inspections before each use, prompt reporting of any issues, and wearing appropriate fall protection gear, such as harnesses and lanyards, when using the ladder at elevated heights. The training fosters a safety-conscious culture, encouraging employees to watch out for one another and promptly report any safety concerns.

Maintaining your crossover ladder is essential to ensure its longevity and safe operation. Regular inspections are key. Prior to each use, conduct a thorough visual inspection of the crossover platform to identify any visible damage, like bent or broken components, loose bolts, or worn non-slip surfaces. Ensure ladder stability by verifying tight connections and proper positioning on a level surface. Assess the ladder’s load capacity to match the expected load, considering user weight and any added equipment or materials. By diligently following these steps, you guarantee the safe and efficient use of crossover platforms on your worksite.

Let’s Review

Crossover ladders are indispensable tools that contribute significantly to workplace safety and productivity. Their design, construction and adherence to safety standards make them a reliable solution for navigating over obstacles, barriers and elevated surfaces. By investing in crossover platforms, organizations can minimize the risk of accidents, streamline workflows and create a safer environment for their employees.

Unlock the full potential of safety for your needs by consulting with Safety Rail Company’s knowledgeable experts. We offer a comprehensive range of safety solutions tailored to your specific requirements. Don’t hesitate – reach out to us today and let our expertise guide you towards the perfect safety solution for your project.

Non Penetrating Roof Railing: Safety Simplified

Introduction to Non Penetrating Roof Railing

In the demanding day-to-day of an EHS manager, balancing safety and compliance is crucial. One of the keys to achieving this balance, particularly in environments with commercial flat roofs, is the consideration of non penetrating safety rail systems. These systems provide an effective solution for fall prevention—one of the leading causes of workplace injuries—while simultaneously preserving the integrity of your roof. In this article, we’re going to look further into why these railings are an essential part of your comprehensive safety strategy:

What is a Non Penetrating Guardrail System?

A non penetrating roof railing, a safety innovation that emerged in the early 1990s, is a type of safety railing system designed to provide fall protection on rooftops without breaching the roof’s surface. The system relies on weighted bases, or “counterbalance” mechanisms, to hold the rails in place, negating the need for drilling or other potentially damaging installation methods. This approach preserves the integrity and lifespan of the roof while providing a robust safety barrier to protect individuals working at height. Non penetrating flat roof safety railings are particularly useful for commercial roofs, where traditional fixed railings may not be feasible or desirable due to installation concerns or aesthetic considerations. These systems are adaptable, portable, and are designed to meet or exceed regulatory safety standards, offering a versatile and efficient solution to enhance workplace safety.

What are Non Penetrating Roof Railings Made of?

Ballasted guardrail are commonly made from robust materials like steel or aluminum, both recognized for their strength, durability, and resistance to environmental conditions. Steel components often undergo a “hot-dip galvanizing” process, where the steel is coated with a protective layer of zinc to provide superior corrosion resistance and ensure the longevity of the railing system.

Moreover, these railings often feature a powder coating, a type of dry, free-flowing coating that creates a hard finish tougher than conventional paint. This coating helps protect the railings against scratches, chipping, abrasions, and wear, making powder-coated railings particularly resilient and low maintenance. Capable of withstanding various weather conditions, they maintain their visual appeal over time. The most popular color choice for powder coating in safety applications is safety yellow, a highly visible hue that effectively signals caution. However, to meet varying aesthetic and branding needs, Safety Rail Company offers powder coating in a range of colors, ensuring that safety doesn’t compromise the overall look of a building.

The base components, providing the counterbalance needed for the free standing guardrail system design, are typically made from heavy-duty cast iron, ensuring a firm and stable footing. The materials and processes used in the construction of ballasted guardrail systems are designed to blend function and form, offering a safety railing system that meets stringent safety standards while being visually appealing, durable, and versatile.

How are Non Penetrating Guardrail Systems Installed?

Installing non penetrating roof guardrails from Safety Rail Company is an efficient and straightforward process. The cast iron bases are strategically positioned on the roof following a carefully prepared safety plan layout. These bases, designed to distribute weight evenly, minimize any impact on the roof while ensuring stability for the railing system.

Each railing section utilizes single piece construction, incorporating the uprights, top rail, and midrail, streamlining the installation process. These sections are inserted into the bases and secured with a locking pin, creating a complete, sturdy fall protection barrier around the designated fall hazards.

Safety Rail Company also offers installation services, providing expertise and peace of mind for businesses seeking professional assistance. The installation process is quick and efficient, with a significant amount of linear feet being achievable in a relatively short period of time. The pace of installation may vary depending on factors such as layout complexity.

These highly flexible railing systems are designed to be adjustable, allowing for reconfiguration or relocation as needed. With a focus on high-quality materials and customer satisfaction, Safety Rail Company ensures practicality, durability, and value for their customers.

What Types of Roofing Surfaces can Non Penetrating Rails be Installed on?

Free standing railing systems are a versatile solution designed for a variety of roofing surfaces, but they are particularly effective on flat and low-slope roofs. The different types of flat roof material on which ballasted roof guardrail can be installed include single-ply membranes like TPO, PVC, and EPDM; built-up roofs (BUR); modified bitumen; spray polyurethane foam (SPF); and even metal surfaces. The bases of these rail systems are outfitted with protective pads to prevent damage to the roofing material. For roofs with a stone or rock ballast, the installation crew can easily shift the rocks around to accommodate the rail system, ensuring a secure and damage-free installation. By not penetrating the roof surface, these fall protection rails maintain the roof’s integrity, preventing potential leak points and thereby extending the roof’s lifespan.

Are Non Penetrating Roof Guardrails Adaptable?

Overwhelmingly yes – the modular guardrail design of of this rooftop guardrail system is highly adaptable! One of the major benefits of these flat roof railing systems is their flexibility to serve either as temporary or permanent installations. They can be swiftly relocated on a roof using a base mover dolly, making them ideal for accommodating evolving needs on worksites and hazards. Each base features four ports that hold rails, providing the ability to construct a versatile array of configurations depending on the unique requirements of each roof. Moreover, the adaptability extends to the integration with other free standing roof edge protection systems. Non penetrating roof railings can seamlessly interface with a variety of safety products such as warning line systems, crossover platforms and ladders. This interoperability ensures a comprehensive, site-wide safety solution that can be tailored to the specific layout and challenges of each roofing safety project.

Are Non Penetrating Railings OSHA Compliant?

Yes. Non penetrating roof railings are designed to be fully compliant with Occupational Safety and Health Administration (OSHA) standards. These railings adhere to the regulations set forth both in the OSHA standards for the general industry (29 CFR 1910) and for the construction industry (29 CFR 1926). These standards mandate specific requirements for fall protection systems, including non penetrating roof railings, to ensure the safety and well-being of workers. Safety Rail Company railings are designed and engineered to meet the height and strength criteria specified by OSHA, providing the required fall protection for workers operating on flat and low-slope roofs. By adhering to these standards, non penetrating roof railings offer a reliable and trustworthy safety solution for various industries, from general maintenance tasks to construction projects.

Do Non Penetrating Roof Fall Protection Railings Void Roof Warranties?

An essential advantage of non penetrating roof railings is that they do not void roof warranties. As these systems do not require any drilling or penetration of the roof membrane, they maintain the roof’s integrity, thereby preserving any existing warranties. Commercial roofs can be a significant investment, with costs ranging from tens of thousands to millions of dollars, depending on the size and type of the roof. The lifespan of these roofs varies depending on the material used. For instance, single-ply membranes like TPO, PVC, and EPDM can last anywhere from 15 to 30 years; built-up roofs (BUR) can last 15-30 years; modified bitumen roofs have a life expectancy of 10-20 years; and spray polyurethane foam (SPF) can last over 30 years with proper maintenance. By using non penetrating roof railings, companies can ensure the longevity of their roofing investment while maintaining critical safety standards.

SRC Portable Guardrail System Product Info

Trust Safety Rail Company for your rooftop safety railing and fall protection needs, where exceptional quality meets unparalleled versatility. Invest in our portable guard rails, and ensure a safe, compliant, and adaptable working environment, backed by a brand committed to delivering the best in the industry.

Non Penetrating Roof Railing FAQs

Can non penetrating guardrail systems withstand high wind conditions?

Non penetrating roof railings are engineered to resist wind loads, but specific wind conditions should be evaluated on a project-by-project basis to ensure adequate safety. Reach out to our experts for help.

What is the weight of a non penetrating rooftop railing system?

The weight can vary based on the system design and the type of materials used. Safety Rail Company bases weight ~ 104 pounds.

Can non penetrating temporary roof guardrails be used on residential properties?

Yes, non penetrating temporary safety railing can be used on both commercial and residential properties, providing they meet the requirements of local building codes and regulations.

Do non penetrating roof railings require regular maintenance?

While non penetrating railings are designed for durability, regular inspections and maintenance are recommended to ensure ongoing safety and performance. Learn more about our SRC Inspection Program.

Can non penetrating weighted guardrail systems be used around roof access points?

Yes, these weighted roof railings can be installed around roof access points like hatches and ladders to provide safe access and egress.

Can non penetrating guardrails systems be customized for unique roof configurations?

Yes, many non penetrating railing systems offer flexibility for custom configurations to accommodate unique roof layouts. Our SRC Site Safe process includes custom modeling to simplify complexities.

Let’s Review

Navigating the complexities of workplace safety is a challenging but essential aspect of any EHS manager’s role, particularly when dealing with the risks associated with commercial flat roofs. Non penetrating roof railings offer a holistic solution to these challenges, providing comprehensive fall protection without compromising the integrity of the roofing surface. With their adaptability, OSHA compliance and potential to preserve the longevity of your roof warranty, these systems clearly demonstrate their superiority over their penetrating counterparts. Whether you’re handling a nationwide commercial rollout or addressing safety concerns for a smaller project, trust Safety Rail Company for top-tier, non penetrating roof railing systems that simplify safety. If you have any questions please reach out to our fall protection experts, we’d be happy to help.

Thank you for reading and stay safe!

Fall Protection Solutions: The Comprehensive Guide

Beyond Basics: Evaluating and Implementing the Ideal Fall Protection Solutions for Your Facility

fall protection solutions should I implement at my facility? Which solutions will work best for our teams and contractors to consistently create a safe work environment? When selecting the best fall protection solutions for your organization we’ll be evaluating and considering these factors:

fall protection solutions available today, a high level best fit for each solution and additional information to help facilitate your decisions for the best results.

Exploring Fall Protection Systems and Their Alignment with OSHA’s Hierarchy of Controls

passive protection, restraint systems, fall arrest, and admin controls.

Hazard Elimination

The absolute win of any comprehensive safety strategy starts with eliminating hazards. For fall protection, this could involve designing the work process or the site itself in such a way that working at heights isn’t necessary. This proactive approach effectively removes the risk at its source and sets the tone for an inherently safer work environment. Although this is not feasible in many scenarios, it is OSHA’s favorite and most effective fall protection strategy.

Passive Fall Protection

guardrails, parapet walls, covers, etc. These measures form a physical barrier between your team members and the fall hazard, providing a layer of protection that doesn’t depend on individual actions, making it a robust and reliable line of defense. When hazard elimination is not feasible, this is the next best option.

Restraint Systems

One step further, we enter the realm of fall restraint systems. This active measure involves equipment such as body belts or harnesses tethered to an anchor that prevents your co-workers from reaching the fall hazard. While it requires training and proper usage for your team, this solution works well in situations or at sites where barriers or guardrails cannot be used. This is the midpoint in OSHA’s hierarchy of controls for fall protection.

Fall Arrest Systems

For times when more effective controls are not feasible, fall arrest systems serve as one of the last resorts to save lives. These systems aren’t about preventing the fall, but rather about managing them effectively to minimize injury to your workers. Comprised of components like full-body harnesses, energy-absorbing lanyards, and self-retracting lifelines, these systems work in concert to arrest a fall mid-descent, thereby turning a potentially dangerous fall into a controlled descent and safe stop for recovery.

Administrative Controls

At the tail end of OSHA’s hierarchy, we have administrative controls. This control involves changes in work procedures, like safety training, scheduling work to minimize exposure to fall hazards, and installing warning systems. While these measures don’t directly remove the hazard or limit a fall, they reduce the probability of falls by influencing worker behavior and promoting a safety-conscious work environment. Administrative controls are at the bottom of the hierarchy for a reason and should only be used when all other options have been exhausted as they are the least effective fall protection strategy.


Unpacking the Wide Range of Fall Protection Solutions in Today’s Market

Below we’ll provide a high level overview of over two dozen fall protection solutions including where they fall in the hierarchy of controls, pros, cons, and brief description.

Mobile Safety Railing

Provides portable and adjustable barriers for changing work areas.
Stability may be less than permanently installed systems.

Provides a portable and adjustable barrier against fall hazards.

Modular Crossover Stairs

Customizable to specific heights and widths needed.
Larger footprint may require more space than other solutions.

Used to provide safe access over obstructions like pipes or conveyor belts.

Rooftop Hatch Guards

Provides additional security by ensuring the hatch is never unintentionally left open via self closing gate.
May obstruct access if improperly designed or installed.

Installed around rooftop hatches to prevent workers from falling through open hatches.

Self-Closing Gates

Automatically restore the protective barrier after each use.
Requires regular maintenance to ensure the self-closing mechanism functions properly.

Gates that automatically close after use, ensuring a continuous barrier is maintained.

Anchor Points

Provides secure attachment for personal fall arrest systems.
Placement and installation need to be precise and load-rated.

Used for attaching lifelines, lanyards or deceleration devices, ensuring a secure point of attachment. Anchor points should have a strength capable of supporting 5,000 lbs per worker attached or be designed and installed as part of a complete personal fall arrest system which maintains a safety factor of at least two.

Architectural Safety Railing

Provides secure attachment for personal fall arrest systems.
Placement and installation need to be precise and load-rated.

Designed to integrate seamlessly with a building’s design, providing a balance of aesthetics and safety.

Cal-OSHA 3209 Safety Railing

Meets stringent California-specific regulations.
May not be required or applicable outside of California.

Specifically designed to meet the specifications outlined in Cal-OSHA regulation 3209 for preventing falls, which often exceed federal OSHA standards.

Cantilever Dock Gates

Provides secure attachment for personal fall arrest systems.
Placement and installation need to be precise and load-rated.

These gates are designed to provide full coverage, from the deck to overhead, ensuring comprehensive fall protection at the loading dock.


Reduces and/or eliminates exposure to fall hazards.
Requires trained personnel to operate along with FAA rules & regulations and setback distances to airports for use.

Drones can be used to access hard-to-reach areas, reducing the need for workers to be exposed to fall hazards for routine inspections, surveys, infrared imaging, etc.

Enduraline Mobile Warning Line

Highly versatile and portable for changing work sites.
Not a physical barrier, so may be less effective if not respected.

Mobile system for creating a visual barrier to keep workers away from fall hazards. Permanent warning line systems are best used in conjunction with guard rail systems. They are also used to strengthen and reinforce administrative control policies.

Enduraline Warning Line For Metal Decks

Provides enhanced grip and stability on metal surfaces.
Limited to use on metal decks.

Similar to the mobile version, but designed specifically for metal deck surfaces. Permanent warning line systems are best used in conjunction with guard rail systems. They are also used to strengthen and reinforce administrative control policies.

Fall Protection Carts

Provides a versatile solution for varying work conditions.
Only works well on wide open roofs. When activated during a fall, many models make a penetration into your roof requiring repairs and waterproofing.

Mobile anchorage systems that can provide fall protection in various locations.

Floor Mount Safety Railing

Provides a permanent solution for more static work environments. Many styles also allow for base plate sleeve and rail detachment via pin for floorplan design modifications.
Installation often requires anchoring into concrete and may require structural modifications.

Installed directly onto the floor of a work area to provide a barrier against fall hazards.

Fold Down Safety Railing

Provides flexibility when railing might obstruct other operations or aesthetics.
Requires manual operation to fold down and raise up.

Provides passive fall protection around perimeters but can be folded down when not in use.

Horizontal Lifelines (HLLs)

Can provide protection for multiple workers simultaneously.
Lines can get tangled. Requires precise calculation and installation to ensure safety.

Systems that allow workers to move horizontally while remaining tied off to a secure line.

Ladder Guards

Provides continuous safety barriers at ladder which is a higher risk area.
May not be feasible for all roof types and dimensions.

Top of ladders safety system for controlled access and transition onto flat roofs.

Mezzanine Safety Gates

Designed to always keep one side closed for continuous protection.
Requires proper operation by workers to maintain effectiveness.

Protects workers from falls on mezzanine edges while loading and unloading goods.

Metal Deck Safety Railing

Non-penetrating solution that doesn’t compromise the metal deck.
May not custom transitional rails provided for a comprehensive solution if the work area isn’t solely on metal decks.

Designed to provide roof fall protection on metal deck surfaces usually via standing seam clamps.

Wall/Pit Safety Railing

Provide a robust physical barrier to protect workers from fall hazards.
Installation may require modification of the existing structure.

Typically installed around the perimeters of pits, walls or floor openings to prevent falls. These railings provide a physical barrier to protect workers from fall hazards.

Parapet Wall Safety Railing

Non-penetrating design prevents water intrusion and preserves the structure of the parapet wall.
May not be suitable for parapet walls of certain heights or cap designs.

Installed on low height parapet walls to provide a protective barrier against falls.

Personnel Fall Safety Netting

Provides an additional layer of protection when used in conjunction with other fall protection systems.
Can be difficult to install in some situations.

Installed under high work areas to catch falling workers and reduce fall distances.

Rigid Rail Systems

Allows for smoother horizontal movement and can reduce fall distances.
Requires professional installation and regular inspections.

Allows workers to move vertically and horizontally while tied off, offering fall protection and easier rescue capabilities.

Self-Retracting Lifelines (SRLs)

Reduce fall distances and resulting forces exerted on a worker during a fall which reduces injury severity.
Can be costly and require regular inspection and maintenance.

Connects the user’s fall protection harness to an anchor point, locking instantly in the event of a fall to minimize fall distance.

Skylight Guards

Provide more substantial protection and acts as a visual reminder of potential fall hazard.
If not using compression fit, Installation may require modification of the skylight or roof structure.

Installed around skylights and sometimes overhead to prevent workers from falling through the skylight.

Skylight Screens

Protects both workers from falls and the skylight from damage.
May reduce natural light entering through the skylight.

Screens installed over skylights to prevent falls through often brittle or fragile skylight material.

Tethering Fall Protection for Tools

Prevents dropped tools, increasing safety and productivity.
Requires workers to adjust to the tethering system and may interfere with work.

While our primary focus is preventing people from falling, preventing tools from falling is a close second as they can be fatal projectiles to workers below.

Telescopic Tools

Allows for work from a safe distance or height, reducing worker fatigue and increasing efficiency.
Not suitable for all types of work. Tasks such as window washing, solar panel cleaning, lighting replacement, inspection feasible with lighter tools.

These tools extend the reach of workers, allowing them to perform tasks at height from a safe, grounded location, thus eliminating most/all fall hazards.

Vertical Lifelines

Provide secure protection for workers needing to ascend or descend vertically. Very helpful in tower maintenance.
Can limit the worker’s horizontal movement and requires careful setup and training to ensure safety.

Utilized when workers need to ascend or descend vertically, these systems provide a secure line that workers can tie off to, ensuring safety while moving vertically.


Fall Protection Services that Compliment Safety Solutions

Next, we’ll be discussing a few fall protection services to consider from the solutions above: hazard assessment, where we identify potential risks; engineering/modeling, involving the creation of effective safety designs; and installation, where we apply these designs to enhance your safety setup.

Hazard Assessments

hazard assessments in line with OSHA guidelines. This service is pivotal in identifying fall hazards, elements in the worksite that could cause a fall. Additionally, we develop fall control strategies, deploying safety equipment and training to mitigate the risk of falls. Our hazard assessment process entails a thorough identification of risks, using pre-existing data, conducting on-site inspections, investigating past incidents, and anticipating hazards in unusual circumstances. Once identified, we prioritize and execute corrective actions to mitigate these hazards.

Engineering & Modeling

Our engineering and modeling services are executed by highly skilled engineers, backed by industry-leading software like SolidWorks, to create safety designs tailored to your site’s unique needs. The engineering process involves meticulously modeling potential fall hazards and developing effective countermeasures. Leveraging advanced 3D design capabilities, we create precise, realistic models of your worksite to ensure our safety solutions seamlessly integrate with your existing infrastructure.


installations. Their safety training, expertise, and familiarity with various projects ensure competent handling, regardless of size or location. We stay transparent by providing full documentation of the process, allowing clients to feel secure, knowing their installations are managed by insured and responsible professionals.


Key Considerations When Selecting a Fall Protection Solutions Provider

Compliance Standards: Ensure that the products meet or exceed all relevant regulatory safety standards like OSHA, ANSI, and any industry-specific requirements. This is non-negotiable, especially for larger companies with high visibility.
Scalability of Solutions: Consider if the supplier can handle the scale of your operations, from single-site installations to nationwide, multi-location projects.
Customization: Does the manufacturer provide custom solutions? Many companies have unique needs that off-the-shelf products might not address.
Expert Consultation & Support: The supplier needs to be a partner who provides expert consultation on the best safety solutions for your company’s unique needs.
Training Programs: The manufacturer should offer comprehensive training programs on the proper usage and maintenance of the safety equipment, suitable for the size and needs of your staff..
Reliability and Durability of Products: High-quality, durable equipment is crucial to protect your workforce and reduce the risk of work stoppages due to equipment failure.
Established Track Record: The provider should have a solid reputation for serving small to large-scale operations. Consider their history with Fortune 500 companies.
Product Innovation: Look for suppliers that lead in technological advancements and innovation, offering the latest in fall protection solutions.
Insurance and Liability Coverage: Ensure that the supplier carries adequate insurance, particularly liability coverage in case of equipment malfunction or safety issues.
Post-Purchase Support and Services: A top-tier manufacturer will offer excellent after-sales service, including regular maintenance, inspections, and quick response for any emergencies or issues.

Fall Protection Equipment & Solutions Wrap Up

Choosing the right fall protection solutions is vital for worker safety. Take into account OSHA’s hierarchy of controls, the various fall protection systems, and additional services like hazard assessments, modeling, and installation in your vetting process. Look for a manufacturer that meets compliance standards, can scale, offers customization and has a record of product reliability. Insurance coverage and post-purchase support are also very important.

Informed decisions lead to safer workplaces and a workforce that can confidently return home safe each night.

please reach out to our fall protection experts, we’d be happy to help.

Thank you for reading and stay safe!

Guard Rail: Exploring the Significance, Regulations and Installation Process for a Secure Work Environment

Introduction to Guard Rails

When it comes to establishing safety in the workplace, guard rails are an indispensable tool. Whether it’s a construction site, manufacturing facility, or any occupation involving work at heights, guardrails serve as protective barriers designed to prevent falls and create a secure working environment. In this article, we will delve into the world of guardrail systems, exploring their significance, materials used, regulatory requirements and the installation process. All of this information is aimed at creating a safer work environment for your employees.

What is a Guard Rail?

A guard rail, also known as a safety rail, is a protective barrier or railing system designed to prevent falls and create a secure working environment. A guardrail system generally consists of 4 components: a top rail, mid rail, post and a secure base. Guard railing is commonly used to create a physical barrier between workers and any potential fall hazards. These hazards include edges of elevated platforms, roofs, stairways, or other elevated areas. They are typically made of durable materials and are installed along the exposed sides or edges of a platform or structure.

Guardrails are required by safety regulations and standards in many countries. In the United States, workplace safety regulations are primarily overseen and enforced by the Occupational Safety and Health Administration (OSHA). Regulations help to ensure the protection of workers from falls and to minimize the risk of accidents and injuries. If an employer fails to provide adequate fall protection they could risk citations or fines. We will touch more on safety regulations later in the blog.

Industrial safety guard rails

What are Guard Rails Made From?

Guardrails are typically made of durable materials that can withstand different environmental conditions and provide effective protection. The choice of material depends on factors such as the application, budget, weather patterns and specific safety regulations. Here are some common materials used:

Steel: Steel is a popular choice for guardrails due to its strength, durability and resistance to impact. They are frequently used in industrial settings and construction sites due to their ability to withstand heavy loads and harsh weather conditions. Steel guardrails are often galvanized or powder coated to enhance their corrosion resistance and prolong their lifespan.

Aluminum: Aluminum guardrail is lightweight, corrosion-resistant, and easy to install. It is commonly used in both indoor and outdoor settings, such as commercial buildings and rooftops. However, aluminum rails are typically more expensive in material costs and are more prone to bending/denting under significant impact.

Composite Materials: Composite guard rails are made from a combination of materials, such as plastic fibers and wood particles. They offer a balance between durability, aesthetics and low maintenance. Composite guardrails are often used in outdoor settings, such as decks, balconies or waterfront areas. This kind of railing is also used in applications where metal cannot be used as it may disrupt scientific equipment.

It’s important to note that local building codes, industry standards or specific project requirements may also influence the material selection for safety rails. It’s advisable to consult relevant regulations and standards specific to your location and industry to verify compliance with all applicable requirements.

Guard rails
Gard rail

Assess the Work Area:

Planning and Design:

Install the Guardrails:

Inspect and Test:

Provide Access Points:

Safety Gates

Train Workers:

It’s crucial to remember that these steps provide a general guideline for what an install entails. Specific requirements may vary depending on industry regulations, local codes and the unique characteristics of the work environment. To streamline this process and guarantee optimal results, it is recommended to enlist the help of the professionals who prioritize safety and compliance with industry standards.

Check out the video below for an example of Safety Rail Company’s proven process – from start to finish.

[Video embed removed]

Why Should You Choose a Guard Rail System for Your Roof Safety Plan?

Passive Protection:

Safety rails provide passive protection, meaning they act as a physical barrier between workers and potential fall hazards. Once installed, they offer continuous protection without requiring active engagement or additional equipment, such as harnesses or lanyards. This passive nature enforces constant protection and reduces the risk of human error or failure to use personal fall protection equipment properly.

Enhanced Stability:

Safety rails are securely installed and weighted/anchored, providing stability and resistance against movement or displacement. They are designed to withstand anticipated loads and forces, ensuring reliable protection for workers on the roof. A great option is a weighted mobile safety base. These bases allow for simple installation with no drilling or building roof penetration necessary. The weight of these bases alone allow for added safety. This stability is especially crucial in high-wind or adverse weather conditions, where guardrails offer a more secure safety solution compared to temporary measures like warning lines.

Accessibility and Convenience:

Guardrails create a designated safety zone around the roof edges, making it easily identifiable for workers. The presence of rails eliminates the need for workers to constantly assess their proximity to the edge or adjust their position, allowing them to focus more on the task at hand. This accessibility and convenience contribute to a safer and more productive work environment.

Collective Protection:

Guard railing provides collective protection, meaning it safeguards multiple workers simultaneously. Unlike personal fall protection systems that are individualized, guard rails offer protection for anyone within the guarded area. This aspect is particularly advantageous when multiple workers are present on the roof or when there is frequent movement or interaction near the roof edges.

Visual Deterrent:

Safety rails serve as a visible deterrent, reminding workers of the potential fall hazard and encouraging them to maintain a safe distance from the roof edge. The highly visible presence of the rails help create a culture of security and promotes compliance with safety guidelines.

Compliance with Regulations:

As mentioned earlier, guardrails are often required by safety regulations and standards, such as those set by OSHA, CAL OSHA or International Building Code (IBC). By installing safety rails, employers demonstrate their commitment to meeting legal requirements and assuring the safety and well-being of their workers.

It’s significant to note that while guard rails offer key advantages for roof safety, they should be properly designed, installed and maintained according to applicable regulations and industry standards. Regular inspections and maintenance are essential to confirm the ongoing effectiveness of the guard rail as a safety measure on roofs or any other elevated work areas.

Safety guard rails

Final Thoughts

Guard rails play a vital role in safeguarding workers against falls and potential accidents when working at heights or around hazards. By understanding the purpose, requirements, materials and benefits associated with guard rails, employers and workers can establish a safer work environment that complies with OSHA regulations. When employers choose guard rails for rooftop safety, they demonstrate their unwavering commitment to providing a secure workplace and protecting the well-being of their valuable workforce, minimizing unnecessary risks and potential harm. If you have any questions or would like to hear more about guard railing, please reach out to our safety experts today!

Thank you for reading and stay safe!

Who is responsible for conducting a hazard assessment: Fall Protection Edition

Hazard Assessment Responsibility?

The short answer – Under OSHA guidelines, employers are responsible for conducting fall hazard assessments to identify and assess the potential risks in their workplace. We’ll get into more detail below around this topic including key terms and definitions, the fall hazard assessment process and job responsibility and common tasks.

Key Terms & Definitions

Fall Hazard

A fall hazard is anything at your worksite that could cause you to lose your balance or lose bodily support and result in a fall. Any walking or working surface can be a potential fall hazard. Any time you are working at a height of four feet or more, you are at risk. OSHA generally requires that fall protection be provided at four feet in general industry, five feet in maritime and six feet in construction. However, regardless of the fall distance, fall protection must be provided when working over dangerous equipment and machinery.

Fall Risk

In the construction industry, a fall risk is an individual who works at height and may be exposed to falls from elevation that can result in serious injury or death. Common factors that influence and increase fall risks for workers include: age, muscle strength and conditioning, balance and coordination, vision issues and impairment, medication and/or substance use, worker fatigue and extreme hot/cold temperatures.

Fall Control

Fall control is a system of measures used to reduce the risk of falls from height. These systems often include guardrails, safety harnesses, and other types of safety equipment that are designed to prevent workers from falling off elevated work surfaces or from high places such as scaffolding or ladders. Fall control also includes practices like proper worker training, regular maintenance of safety equipment, and safe work procedures for working at height.

Fall Hazard Assessment Process

Establishing a comprehensive understanding of the fall hazards present in the workplace through the diligent gathering of pre-existing data

How To & Helpful Tips

  • Interview your various teams and ask them for feedback. Where have they felt unsafe or uncomfortable? Where is a work area that would cause them concern with a new hire?
  • Look at existing fall protection equipment and guarding that is in place. Is it in good working condition? When was it last replaced?
  • Review roofing inspection and any associated insurance reports
  • Review previous workers’ comp reports involving ladders, falls, scaffolding, etc.
  • What do the existing safety programs look like for work from heights, lockout/tagout, confined spaces and PPE
  • Look outside of your workplace and gather insight from other safety professionals
  • Consider joining safety organizations like Institution of Occupational Safety and Health (IOSH), National Safety Council (NSC) or American Society of Safety Professionals (ASSP) for additional help and resources

Conduct an on-site inspection for potential fall hazards in the work environment

How To & Helpful Tips

  • Schedule and conduct inspections at an appropriate cadence that matches the potential fall hazard
  • During the inspection photo and document fall hazards. This information can then be stored in your Environmental Health and Safety (EHS) software and also used for future safety training
  • When inspecting your facility for fall hazards, put yourself in the boots of an everyday employee, construction worker and maintenance person. Their overlap will probably be easier to identify, but look for those unique hazards that others may miss
  • Cross train your team in fall hazard inspection to increase awareness and overall team safety

Conduct investigations for fall incidents at your workplace

How To & Helpful Tips

  • Have a plan in place for who is responsible for conducting the investigation internally and who will be the point(s) of contact for the hospital, OSHA, and additional parties
  • For Injuries and near miss incidents, safety professionals should be familiar with OSHA’s Form 301 – Injury and Illness Incident Report
  • Important details include but are not limited to:
  • If treatment was given away from the worksite, where was it given?
  • Was the employee treated in an emergency room?
  • Was the employee hospitalized overnight as an in-patient?
  • Date of Injury or Illness?
  • Time Employee began work?
  • Time of Event?
  • What was the employee doing just before the incident occurred?
  • What Happened? Tell us how the injury occurred
  • What was the injury or illness?
  • What object or substance directly harmed the employee?
  • If the employee died, when did death occur?
  • Date of death?
  • Note that OSHA must be notified within 8 hours of work-related fatality and within 24 hours for an amputation, loss of an eye or hospitalization.
  • Use the 5 W + H questions: what, where, when, who, why, and how to find the root cause(s) of the incident and ways to prevent it in the future.

Identify hazards that may arise during unexpected emergencies and/or during unusual circumstances or events

How To & Helpful Tips

  • Daily, weekly and monthly activities have built in routines. What activities are completed at your facility on a quarterly or annual basis that may have unidentified embedded hazards?
  • What safety procedures are in place for crane lifts onto roofs?
  • What safety protocols do you have in place to prevent a worker from being locked out on a roof?
  • What is your policy around adverse weather (rain, snow, lighting, heat, cold) and roof work?
  • If a worker experiences an illness on your roof like heat stroke or if they fall from one roof level to another what safety plans and training do you have in place to rescue them?
  • If a worker that is tied off does fall from heights, what is your process for finding and rescuing them?

Evaluate hazards and prioritize corrective actions

How To & Helpful Tips

  • What are the potential fall hazards?
  • Unprotected rooftop skylight by roof hatch where workers enter/exit
  • Rooftop ladder with no self closing gate or cage
  • Open hatch on roof
  • Stairway without railing
  • Multi-level flat roofs
  • Rooftop ladder going between two levels (24 feet) used by 6-8 staff every few weeks for rooftop scientific observation and measurement. If a member of staff fell the most likely incident would be death so these fall hazards would be highly prioritized ideally with a caged ladder, self closing gate at the top of the ladder and safe transition from ladder to scientific instrumentation.
  • Rooftop safety rail, visual warning lines and a rooftop hatch guard with self closing gate.
  • Rooftop corner rail that accommodates a parapet wall.
  • While installing equipment on a roof a team of four subcontractors needs to traverse a multi-level commercial flat roof via roof hatch to complete their installation. If a worker fell from one roof level to another, from the roof to the ground, or through the open roof hatch into the mechanical room the most likely incident would be death. These fall hazards would be highly prioritized ideally with rooftop safety rail, visual warning lines and a rooftop hatch guard with self closing gate.
  • What are the potential fall hazards?
  • Unprotected rooftop skylight by roof hatch where workers enter/exit
  • Rooftop ladder with no self closing gate or cage
  • Open hatch on roof
  • Stairway without railing
  • Multi-level flat roofs
  • Rooftop edge crane loading area
  • How often are workers exposed to the fall hazard?
  • Hourly, daily, weekly, monthly, quarterly, annually
  • How many workers are exposed to the fall hazard?
  • What potential incident(s) would result from exposure to the fall hazard?
  • Minor injury, major injury, paralysis, death
  • Prioritize fall hazards and put the proper controls in place to reduce or if possible eliminate risk

Roof Safety Equipment: What You Need to Know to Keep Your Workers Safe

“Your employees’ safety and health are the keys to the success of your business” – H. W. Heinrich.

As an employer, keeping your workers safe should always be a top priority. Their safety becomes even more important when they are working from height. There are a lot of potential hazards when working on a roof. This is why it’s imperative to have the right safety equipment in place to prevent injuries or worse, fatalities. In this article, we’ll go over some of the most essential roof safety equipment. Plus, we will cover topics you need to know to keep your workers safe when working from height.

Safety Background

After the Occupational Safety and Health Act was passed back in 1970, Congress established the Occupational Safety and Health Administration (OSHA). This regulatory agency provides robust federal standards aimed at making workplaces safe and healthy for employees. The primary focus of the organization is to promote safety in the workplace. They accomplish this by crafting and implementing regulations designed to protect workers from hazards. Other areas of focus include training staff on proper processes, encouraging actions that prevent workplace-related injuries, and monitoring adherence with established protocols. Additionally, OSHA provides resources like education and outreach/training materials. They encourage employers to establish safety programs as well as other activities that help improve working conditions throughout the US.


Specifically, OSHA has established detailed regulations that focus on the following areas related to roof safety:

Overall, OSHA’s regulations help to ensure that roof workers are protected from falls, hazards, and other safety risks. Employers who do not comply with OSHA’s regulations may face penalties and fines. You can learn more about OSHA inspections by reading this blog.

What Should Be Included When Thinking About Roof Safety Systems?

Rooftop safety equipment is essential for workers who need to perform regular maintenance or construction work on rooftops. This equipment helps to prevent falls, which can be deadly. The type of safety equipment needed will depend on the type of work being done and the height of the building. Some examples of roof fall protection equipment that should be included for workers are:

Personal Protective Equipment

PPE is crucial in preventing injuries on the rooftop. Workers should wear non-slip shoes, hard hats, and high-visibility clothing to ensure they are visible to others. Gloves and eye protection are also very important to protect against various hazards.

Fall Protection Systems

Fall protection systems include guardrails, safety nets, and personal fall arrest systems. These measures are essential for preventing workers from falling and sustaining injuries.

Warning Lines

Warning lines are used along with guardrail systems to provide additional visual cues to prevent workers from approaching edge areas that pose fall risks.

Access Equipment

Proper access equipment, such as ladders and scaffolds, must be used for safely reaching the rooftop. This equipment must be regularly inspected and maintained to ensure it is safe to use.

Weather Protection

Workers on rooftops should also have protection from the weather. This may include shade structures, umbrellas, or shelter from rain or snow. OSHA recommends that work should stop and seek shelter when they hear thunder. Remember, lightning can strike even if it is not raining. Work can be resumed 30 minutes after the last observed lightning or thunder.

What is the Difference Between an Active & Passive Fall Protection System?

OSHA Compliant Guardrails

Passive and active fall protection are the two main systems when it comes to preventing workers falling from height. Active fall protection relies on the workers to actively engage with the system. This includes using harnesses, lanyards, and anchors to secure themselves while working at height. This type of system requires ongoing training to ensure employees use the equipment correctly and regularly inspect and maintain it. Passive fall protection, on the other hand, consists of physical barriers and structures that are put in place to prevent falls. Examples of passive fall protection include guardrails, hatchguards, skylight guards, and self-closing gates and covers for holes in the ground. This type of protection does not require worker participation and is always present and ready to prevent falls. Passive fall protection is generally considered to be the superior option due to its inherent reliability and ease of use. It does not require workers to remember to engage with the system, reducing the risk of human error. Passive protection can also be more cost-effective and have a longer lifespan than active protection systems. In fact, OSHA recommends the use of passive fall protection wherever possible. OSHA prefers passive protection because it eliminates the potential for worker error and is generally more reliable. Please contact the safety experts to discuss which system will work best for your company.

Your Roof Safety Equipment Has Been Installed, Now What?

It’s not enough to install the proper fall protection equipment for your employees and call it a day. It is imperative for employers to stay up to date on the latest roof safety regulations, to make certain that their workplace is in compliance in order to keep their workers safe on the job. Here are a few steps employers can take to stay on top of roof safety regulations:


It is imperative for employers to provide their employees with the proper and necessary roof safety equipment to protect those who work at heights. Thankfully OSHA’s established and detailed regulations make it simple for employers to follow. Afterall, a great employer will do everything they can to protect their valuable employees. So whether you install guardrail systems or opt for a fall arrest system, choosing safety for your workers is always the right answer.

Thank you for reading and stay safe!

Toe Board Safety: Proper Use, Applications and Tips

Background & Use of Toe Boards

When working from heights, commonly in the roofing and/or construction industry, there is a constant need to safely and efficiently perform site work. Part of that process includes using a variety of systems and protocols to mitigate unsafe work environments. Toe boards (also called toe kicks) are a part of that system that we will be further focusing on in this article.

What is a Toe-board?

A toeboard is a physical barrier that runs along a fall edge that prevents people and objects from falling to a lower surface. Traditionally, toe boards are made of wood (most commonly Douglas Fir) 2’x4’s that match the length of the guardrails they are associated with. While wooden toe boards are still used in some applications, many toeboards are made of metal for increased strength and longevity.

Guardrails midrails and toeboards

Toeboards and Fall Prevention: Workers and Equipment

For people, toe boards are often an essential safety device for anyone working on flat and low slope roofs. They provide a barrier between the worker and the fall edge of the roof, helping to prevent them from slipping or sliding off. Toe boards should always be used when working near a roof’s edge (unless there is a parapet wall) because they can help prevent slips and falls that could lead to serious injury or death. Additionally, toe boards can be used with guard rails to block off hazardous areas on a roof, such as skylights or large holes.

Scaffold toe board

Common Items that Fall from Heights

Equipment and tools are also essential components on construction projects. While they are not the primary focus for fall protection, they can present a significant safety hazard if not managed properly. According to the Bureau of Labor Statistics, every day in the US, there are more than 115 OSHA recordable events related to “struck by falling object” incidents.

On average, there are 42,000+ “struck by falling object” OSHA recordable events in the US annually.

Common Areas & Applications for Toe Kick Boards

Tips to Use in Conjunction with Toe Boards

Toe Boards & OSHA Standards

This section would detail the relevant OSHA standards and how they apply to toe boards, ensuring compliance and safety in the workplace.

Thank you for reading and stay safe!

Fall Protection Plan: Navigating Through Workplace Safety with the Experts at Safety Rail Company

When it comes to initiating a fall protection plan, nobody is better equipped to assist you from beginning to end than the experienced team at SRC

Fall Protection Planning

The fall protection industry is a tricky world to navigate, particularly for a safety manager or facility coordinator with no experience in rooftop safety or creating a fall protection plan.

Firstly, there are a seemingly endless number of product choices and safety strategies. The initial question you must ask yourself is: Do I want an active or passive fall-protection system? An active strategy involves employees interacting with the equipment each and every time work must be done on the roof. Examples of this includes fall-arrest and fall-restraint systems, complete with harnesses and lifelines.

On its surface, this may seem like a quick and easy way to guarantee your workers’ safety; and there’s no doubt that active fall-protection systems save lives. However, it’s also true that this strategy is the most prone to user error or negligence. Simply instituting a personal protective equipment (PPE) procedure does not guarantee that your workers will follow it each and every time maintenance is performed on the roof. Unfortunately, one oversight could be the difference between life and death.

Furthermore, according to OSHA’s hierarchy of controls, fall-restraint and fall-arrest systems rank lower than passive fall protection systems, such as guardrails. Why? Guardrails protect all workers, all the time, with no engagement required from the user.

Fall-Protection Products from Safety Rail Company

Making Your Facility Safe and Compliant

So, you’ve chosen a fall protection safety plan. Now what? Deciding on a passive fall protection system is just the first step; determining which products are right for your facility can be a tricky process. How do you know what you need?

This is where Safety Rail Company separates itself from the competition with our comprehensive customer service and vast industry experience.

Simply put, SRC serves as a partner to our clients from the beginning of the process to the final on-site installation – helping every step of the way. Our sales and engineering staff, after discussing your facility’s needs and conducting a review of the building, craft a site-specific safety system just for you. Our product lineup provides the versatility required to ensure safety and compliance in any environment. We then build our products ourselves, right here in America – and our on-staff team of installation professionals complete the job, removing the stressful unknown of what you’re going to do with products once you receive them.

Installation: One of the Many Service Perks of SRC's Do-It-All Process

Industry Experience

Safety Rail Company is the most experienced supplier in the market. With over a decade of first-hand knowledge in fall protection, and being the preferred partner of numerous Fortune 500 companies, there’s nothing SRC hasn’t seen.

Each facility rooftop is a little different – from the size and grade to elevation and equipment challenges, each building presents its own unique obstacles. Luckily, SRC has experience in just about every industry including:

With glowing reviews from companies such as Tyson, Amazon, Microsoft, Perdue, GE, Cargill, and Disney; we have proven ourselves as a reliable, customer-first company, capable of crafting safety plans for any facility type.

Safety Rail Company is also proficient in a number of procurement portals, including ISN, Avetta, ComplyWorks, and others.

Compliance Experts

Finally, when it comes to ensuring compliance, Safety Rail Company prides itself on being an expert – not only in OSHA standards, but also an regional variances.

In California, for instance, local Cal-OSHA regulations are more stringent than their federal counterparts. Because of the stricter regulations, SRC is leading the way in delivering regionally compliant products with our Cal 3209 Safety Rail system.

In short, there’s nothing that Safety Rail Company doesn’t know about the fall protection industry – and nothing we won’t do to ensure our clients receive the best service and the best safety system for their facility.

The Cal 3209 Rail System is Designed Specifically for Cal-OSHA Compliance

OSHA: Increased Fines, Stand-Down Event, and Resources


Effective January 17, OSHA is increasing their fines. The Occupational Safety and Health Administration, adjusting for inflation, is raising the rates on both minimum and maximum fines. For instance, the maximum levied for a willful violation has increased from $145,027 to $156,259 — an increase of nearly eight percent. Likewise, the more common penalties (including those for other-than-serious and posting requirement violations) have raised from $14,502 to $15,625.

This price increase is particularly relevant for facility and safety managers prioritizing fall-protection projects in 2023. In 2022, failure to have appropriate fall protection was once again the most-cited OSHA violation, more than doubling the second most-cited infraction (hazard communication). With 5,260 citations issued in 2022, that means fifteen financial penalties were levied for fall-protection standards every single day— and the price just went up.

Guarantee your compliance with a rooftop safety system from SRC — contact us to see how we can help get you started!

Sources here.

OSHA Fines Chart

The Hidden Challenges of PPE and Active Fall Protection

91% of surveyed safety managers report they sometimes or often have issues with employees wearing appropriate PPE (personal protective equipment)

In an effort to better understand the challenges facing safety managers across the country, the JJ Keller Center conducted a survey of 172 such professionals, asking them about their biggest PPE-related obstacles.

The most commonly cited PPE challenge was not cost, functionality, or availability – instead, it was getting employees to wear their PPE in the first place.

Eighty-three percent of respondents said they often have issues with employees wearing their PPE, with another 8% saying they sometimes do. The most common reason why, according to these safety professionals, was that their employees “just didn’t want to wear it” (72% of respondents) with another 52% saying they have had workers say they “didn’t think it was necessary.”

This is a difficult challenge to overcome, as it requires buy-in from your staff – and close managerial oversight to ensure its execution. When it comes to an active fall-protection system, this means monitoring employees to guarantee they use their harnesses, lifelines, and anchor points.

But what if this PPE challenge – employee usage – could be entirely eliminated? With a guardrail-based rooftop safety system, it can.

The beauty of guardrails is their simplicity: they require no active participation on behalf of the workers. Everybody performing maintenance on the roof is protected at all times – without needing to engage with the equipment at all. Why worry about whether or not your employees will wear their PPE at all (resulting in both potential injuries or fatalities as well as compliance concerns) when you can install safety rails and guarantee it?

Contact SRC today to see how we can build a passive fall-protection system for your facility, and bypass the challenges of worker PPE buy-in.

Sources here and here.

PPE Challenges