Archive for April, 2023

Who is responsible for conducting a hazard assessment: Fall Protection Edition

Hazard Assessment Responsibility?

The short answer – Under OSHA guidelines, employers are responsible for conducting fall hazard assessments to identify and assess the potential risks in their workplace. We’ll get into more detail below around this topic including key terms and definitions, the fall hazard assessment process and job responsibility and common tasks.


Key Terms & Definitions

Fall Hazard

A fall hazard is anything at your worksite that could cause you to lose your balance or lose bodily support and result in a fall. Any walking or working surface can be a potential fall hazard. Any time you are working at a height of four feet or more, you are at risk. OSHA generally requires that fall protection be provided at four feet in general industry, five feet in maritime and six feet in construction. However, regardless of the fall distance, fall protection must be provided when working over dangerous equipment and machinery.

Fall Risk

In the construction industry, a fall risk is an individual who works at height and may be exposed to falls from elevation that can result in serious injury or death. Common factors that influence and increase fall risks for workers include: age, muscle strength and conditioning, balance and coordination, vision issues and impairment, medication and/or substance use, worker fatigue and extreme hot/cold temperatures.

Fall Control

Fall control is a system of measures used to reduce the risk of falls from height. These systems often include guardrails, safety harnesses, and other types of safety equipment that are designed to prevent workers from falling off elevated work surfaces or from high places such as scaffolding or ladders. Fall control also includes practices like proper worker training, regular maintenance of safety equipment, and safe work procedures for working at height.


Fall Hazard Assessment Process

Establishing a comprehensive understanding of the fall hazards present in the workplace through the diligent gathering of pre-existing data

How To & Helpful Tips

  • Interview your various teams and ask them for feedback. Where have they felt unsafe or uncomfortable? Where is a work area that would cause them concern with a new hire?
  • Look at existing fall protection equipment and guarding that is in place. Is it in good working condition? When was it last replaced?
  • Review roofing inspection and any associated insurance reports
  • Review previous workers’ comp reports involving ladders, falls, scaffolding, etc.
  • What do the existing safety programs look like for work from heights, lockout/tagout, confined spaces and PPE
  • Look outside of your workplace and gather insight from other safety professionals
  • Consider joining safety organizations like Institution of Occupational Safety and Health (IOSH), National Safety Council (NSC) or American Society of Safety Professionals (ASSP) for additional help and resources

Conduct an on-site inspection for potential fall hazards in the work environment

How To & Helpful Tips

  • Schedule and conduct inspections at an appropriate cadence that matches the potential fall hazard
  • During the inspection photo and document fall hazards. This information can then be stored in your Environmental Health and Safety (EHS) software and also used for future safety training
  • When inspecting your facility for fall hazards, put yourself in the boots of an everyday employee, construction worker and maintenance person. Their overlap will probably be easier to identify, but look for those unique hazards that others may miss
  • Cross train your team in fall hazard inspection to increase awareness and overall team safety

Conduct investigations for fall incidents at your workplace

How To & Helpful Tips

  • Have a plan in place for who is responsible for conducting the investigation internally and who will be the point(s) of contact for the hospital, OSHA, and additional parties
  • For Injuries and near miss incidents, safety professionals should be familiar with OSHA’s Form 301 – Injury and Illness Incident Report
  • Important details include but are not limited to:
  • If treatment was given away from the worksite, where was it given?
  • Was the employee treated in an emergency room?
  • Was the employee hospitalized overnight as an in-patient?
  • Date of Injury or Illness?
  • Time Employee began work?
  • Time of Event?
  • What was the employee doing just before the incident occurred?
  • What Happened? Tell us how the injury occurred
  • What was the injury or illness?
  • What object or substance directly harmed the employee?
  • If the employee died, when did death occur?
  • Date of death?
  • Note that OSHA must be notified within 8 hours of work-related fatality and within 24 hours for an amputation, loss of an eye or hospitalization.
  • Use the 5 W + H questions: what, where, when, who, why, and how to find the root cause(s) of the incident and ways to prevent it in the future.

Identify hazards that may arise during unexpected emergencies and/or during unusual circumstances or events

How To & Helpful Tips

  • Daily, weekly and monthly activities have built in routines. What activities are completed at your facility on a quarterly or annual basis that may have unidentified embedded hazards?
  • What safety procedures are in place for crane lifts onto roofs?
  • What safety protocols do you have in place to prevent a worker from being locked out on a roof?
  • What is your policy around adverse weather (rain, snow, lighting, heat, cold) and roof work?
  • If a worker experiences an illness on your roof like heat stroke or if they fall from one roof level to another what safety plans and training do you have in place to rescue them?
  • If a worker that is tied off does fall from heights, what is your process for finding and rescuing them?

Evaluate hazards and prioritize corrective actions

How To & Helpful Tips

  • What are the potential fall hazards?
  • Unprotected rooftop skylight by roof hatch where workers enter/exit
  • Rooftop ladder with no self closing gate or cage
  • Open hatch on roof
  • Stairway without railing
  • Multi-level flat roofs
  • Rooftop ladder going between two levels (24 feet) used by 6-8 staff every few weeks for rooftop scientific observation and measurement. If a member of staff fell the most likely incident would be death so these fall hazards would be highly prioritized ideally with a caged ladder, self closing gate at the top of the ladder and safe transition from ladder to scientific instrumentation.
  • Rooftop safety rail, visual warning lines and a rooftop hatch guard with self closing gate.
  • Rooftop corner rail that accommodates a parapet wall.
  • While installing equipment on a roof a team of four subcontractors needs to traverse a multi-level commercial flat roof via roof hatch to complete their installation. If a worker fell from one roof level to another, from the roof to the ground, or through the open roof hatch into the mechanical room the most likely incident would be death. These fall hazards would be highly prioritized ideally with rooftop safety rail, visual warning lines and a rooftop hatch guard with self closing gate.
  • What are the potential fall hazards?
  • Unprotected rooftop skylight by roof hatch where workers enter/exit
  • Rooftop ladder with no self closing gate or cage
  • Open hatch on roof
  • Stairway without railing
  • Multi-level flat roofs
  • Rooftop edge crane loading area
  • How often are workers exposed to the fall hazard?
  • Hourly, daily, weekly, monthly, quarterly, annually
  • How many workers are exposed to the fall hazard?
  • What potential incident(s) would result from exposure to the fall hazard?
  • Minor injury, major injury, paralysis, death
  • Prioritize fall hazards and put the proper controls in place to reduce or if possible eliminate risk

Roof Safety Equipment: What You Need to Know to Keep Your Workers Safe

“Your employees’ safety and health are the keys to the success of your business” – H. W. Heinrich.

As an employer, keeping your workers safe should always be a top priority. Their safety becomes even more important when they are working from height. There are a lot of potential hazards when working on a roof. This is why it’s imperative to have the right safety equipment in place to prevent injuries or worse, fatalities. In this article, we’ll go over some of the most essential roof safety equipment. Plus, we will cover topics you need to know to keep your workers safe when working from height.

Safety Background

After the Occupational Safety and Health Act was passed back in 1970, Congress established the Occupational Safety and Health Administration (OSHA). This regulatory agency provides robust federal standards aimed at making workplaces safe and healthy for employees. The primary focus of the organization is to promote safety in the workplace. They accomplish this by crafting and implementing regulations designed to protect workers from hazards. Other areas of focus include training staff on proper processes, encouraging actions that prevent workplace-related injuries, and monitoring adherence with established protocols. Additionally, OSHA provides resources like education and outreach/training materials. They encourage employers to establish safety programs as well as other activities that help improve working conditions throughout the US.

OSHA Logo

Specifically, OSHA has established detailed regulations that focus on the following areas related to roof safety:

Overall, OSHA’s regulations help to ensure that roof workers are protected from falls, hazards, and other safety risks. Employers who do not comply with OSHA’s regulations may face penalties and fines. You can learn more about OSHA inspections by reading this blog.

What Should Be Included When Thinking About Roof Safety Systems?

Rooftop safety equipment is essential for workers who need to perform regular maintenance or construction work on rooftops. This equipment helps to prevent falls, which can be deadly. The type of safety equipment needed will depend on the type of work being done and the height of the building. Some examples of roof fall protection equipment that should be included for workers are:

Personal Protective Equipment

PPE is crucial in preventing injuries on the rooftop. Workers should wear non-slip shoes, hard hats, and high-visibility clothing to ensure they are visible to others. Gloves and eye protection are also very important to protect against various hazards.

Fall Protection Systems

Fall protection systems include guardrails, safety nets, and personal fall arrest systems. These measures are essential for preventing workers from falling and sustaining injuries.

Warning Lines

Warning lines are used along with guardrail systems to provide additional visual cues to prevent workers from approaching edge areas that pose fall risks.

Access Equipment

Proper access equipment, such as ladders and scaffolds, must be used for safely reaching the rooftop. This equipment must be regularly inspected and maintained to ensure it is safe to use.

Weather Protection

Workers on rooftops should also have protection from the weather. This may include shade structures, umbrellas, or shelter from rain or snow. OSHA recommends that work should stop and seek shelter when they hear thunder. Remember, lightning can strike even if it is not raining. Work can be resumed 30 minutes after the last observed lightning or thunder.

What is the Difference Between an Active & Passive Fall Protection System?

OSHA Compliant Guardrails

Passive and active fall protection are the two main systems when it comes to preventing workers falling from height. Active fall protection relies on the workers to actively engage with the system. This includes using harnesses, lanyards, and anchors to secure themselves while working at height. This type of system requires ongoing training to ensure employees use the equipment correctly and regularly inspect and maintain it. Passive fall protection, on the other hand, consists of physical barriers and structures that are put in place to prevent falls. Examples of passive fall protection include guardrails, hatchguards, skylight guards, and self-closing gates and covers for holes in the ground. This type of protection does not require worker participation and is always present and ready to prevent falls. Passive fall protection is generally considered to be the superior option due to its inherent reliability and ease of use. It does not require workers to remember to engage with the system, reducing the risk of human error. Passive protection can also be more cost-effective and have a longer lifespan than active protection systems. In fact, OSHA recommends the use of passive fall protection wherever possible. OSHA prefers passive protection because it eliminates the potential for worker error and is generally more reliable. Please contact the safety experts to discuss which system will work best for your company.

Your Roof Safety Equipment Has Been Installed, Now What?

It’s not enough to install the proper fall protection equipment for your employees and call it a day. It is imperative for employers to stay up to date on the latest roof safety regulations, to make certain that their workplace is in compliance in order to keep their workers safe on the job. Here are a few steps employers can take to stay on top of roof safety regulations:

Conclusion

It is imperative for employers to provide their employees with the proper and necessary roof safety equipment to protect those who work at heights. Thankfully OSHA’s established and detailed regulations make it simple for employers to follow. Afterall, a great employer will do everything they can to protect their valuable employees. So whether you install guardrail systems or opt for a fall arrest system, choosing safety for your workers is always the right answer.

Thank you for reading and stay safe!